: Physically adjusting or replacing parts like dies, molds, or blades.
In manufacturing and systems management, a is the complete process of converting a machine or production line from making one product to another. It is a critical period where a machine is "down" and not creating value, making its efficiency a top priority for lean operations. The Anatomy of a Changeover The Changeover
The gold standard for optimizing this process is the method. The goal is to reduce changeover times to "single digits"—meaning less than 10 minutes. Change the Way You Think About Changeover – Part 1 : Physically adjusting or replacing parts like dies,
A changeover isn't just the moment a switch is flipped; it involves four distinct phases: The Anatomy of a Changeover The gold standard
: Gathering tools and materials before the current batch ends.
: Removing leftover materials and cleaning the equipment.